Vertical integration has the potential to be a game-changer for fashion & sportswear brands, helping them weather challenging trading periods while increasing profitability.
Denim factories from Los Angeles to China are embracing this model of collaboration. These forward-thinking establishments are revolutionizing how jeans are produced.
Cost-Effective
If your denim brand wants to expand its sustainable practices but lacks the capacity or knowledge, partnering with a Vertical Denim Supplier is an economical and straightforward solution. Not only does this save on materials, labor, and search expenses, but it also allows for economies of scale in both scale and scope.
Kaihara in Japan has perfected the art of producing denim textiles to meet a variety of customer requirements. Their product lineup features various yarn counts, indigo concentrations, twill weave patterns, and washes for each run; this versatility enables them to provide exact quantities needed by customers at cost-effective costs.
US Denim, for instance, uses a process called “Rapid Clean,” which saves 63 percent more water and 32 percent more steam in their wash and de-sizing processes while emitting 74% fewer GHG emissions compared to conventional techniques. Tejidos Royo also developed dyeing technology which reduces the amount of water and chemicals needed in dyeing by more than half.
- High-Quality
Denim is a durable fabric made from cotton or polyester woven in a twill weave pattern. This strength and durability is an important selling point for many consumers.
Unfortunately, the production of denim necessitates a considerable amount of water – particularly during dyeing processes. Fortunately, new technologies exist that can reduce water usage throughout all stages of production.
Vertically integrated suppliers can guarantee you meet all of your customer’s needs by offering a broad selection of products and services. They assist in managing inventory efficiently so that there’s never an excess of stock at the end of the season, and you get exactly the right colors in quick order to the right places.
- Flexibility
Producing a highly functional product with fewer resources than traditional industrial processes requires an impressive feat. To accomplish this goal, companies that utilize innovative technology and cutting-edge processes should be partnered with to produce premium denim in an efficient and eco-friendly manner.
One of the most remarkable aspects of this company is its focus on sustainability and innovation. They were the first to implement a full-fledged R&D program that incorporates biodegradable inks, organic fibers, and sustainable production solutions. Recently, they established two fully vertical factories and offices in Istanbul and London as well as ECO3, their new brand name aptly reflecting this commitment. Most excitingly, though, is how deeply ingrained sustainability has become in every aspect of their DNA from day one.
- Innovation
As the needs of denim manufacturers grow, so too do their opportunities for innovation. US Group, a top vertical denim supplier, has pioneered Rapid Clean technology which conserves water and reduces GHG emissions during wash, de-sizing, and overdrying processes.
Additionally, ZERO STONE, an innovative process called Zero Stone, utilizes lasers to achieve distressed effects without using pumice stones. This innovation can save up to 80 percent water and 70 percent chemicals compared to traditional stonewash methods.
Soorty also recently unveiled its Smart Laundry system, which uses less water and utilizes positive effluent discharge instead of toxic runoff. Ultimately, this is an effort to reduce the impact on natural resources while transforming sustainable garment manufacturing at scale.